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Evaporators

FBE provides evaporating systems using the most advanced and reliable resources in the industry. FBE evaporation technology is dedicated to meet a wide range of industrial application needs. This gives us a unique data base for today’s applications.

FBE concentration plants are used in the food, dairy, chemical, fermentation and pharmaceutical industries. They are also used for waste water treatments like Spent Wash concentration in Alcohol industries. We manufacture tubular type evaporators with energy saving options such as thermal vapor recompression (TVR) and Mechanical Vapor Recompression (MVR).

We have delivered systems for Milk, Fruit juices pulp concentrates, Herbal extracts, Malt mix slurry, Starch and derivatives, Spent wash concentration, and Aroma recovery for many different kinds of products.

The purpose of concentration is

  • For subsequent dehydration
  • To reduce the bulk of materials to be preserved
  • To prepare other food products.

The rate of evaporation depends upon

  • The temp. of surrounding.
  • The pressure above the liquid.
  • The pressure above the liquid.
  • The rate of heat transfer to product.

Food And Biotech Engineers India Private Limited

Energy Efficiency of Evaporator

Energy Efficiency of a FBE Evaporator is a key consideration in the design and operation for each customer’s particular application.

The energy input must also be available at a higher temperature (pressure) than the boiling product. The heating media, almost exclusively, consists of condensing water vapor.


Product Details :
Mode of ReportSoft Copy,Hard Copy
Type of ServiceBEE Certification
Approximate Room Temperature25 to 50 "C
Service LocationOn-Site
Automatic GradeAutomatic, Semi-Automatic
MaterialStainless Steel
Frequency50 Hz
PhaseSingle


Food And Biotech Engineers India Private Limited

Mechanical Vapor Recompression (MVR)

MVR is used to raise the pressure and temperature of vapor. The vapor is drawn out of the evaporator and compressed before being returned to the evaporator and compressed before being returned to the evaporator when mechanical compression is used. The pressure increase takes place by means of mechanical energy, used to drive the compressor. No thermal energy is supplied to the evaporator (except steam for heating in the 1st effect). There is no excess steam which has to be condensed. Apart from the steam used for start up, a MVR evaporator requires no steam and no cooling water. However, if high concentration to be achieved, it is advantageous to use a steam heated finisher for the last concentration. In this way, it will be easier to control the evaporator. An MVR evaporator may also be coupled with TVR and/or multiple effect evaporation stages.

The high initial capital cost of an MVR unit must be weighed against the operating cost savings.

Product Details :
Range80-98%
BrandF & B Engineer
MaterialStainless Steel
Automatic GradeAutomatic
Frequency50 Hz
PhaseThree



Food And Biotech Engineers India Private Limited

Multiple Effect Operation Evaporator

Multiple Effect Operation Evaporator combine two or more evaporator bodies to conserve steam, which is condensed in the first-effect heat exchanger only. Water evaporated in the first-effect vapor body is condensed in the second effect heat exchanger, which provides energy for evaporation in the second-effect vapor body (and so on for additional effects). Vapor from the last effect flows to a condenser. The last-effect vapor body is maintained at a high vacuum with a steam-jet air ejector or mechanical vacuum pump.

A rough “rule of thumb” for comparison purposes is that 1/N kg of steam is required for 1 kg of Water evaporation, where N is number of effects. e.g In 4 effects evaporator 0.25 Kg (1/4) steam is required for 1 kg of water evaporation.

Product Details :
Voltage480 V
Power SourceElectric
BrandF & B Engineer
MaterialStainless Steel
Frequency50 Hz
Automatic GradeAutomatic, Semi-Automatic



Food And Biotech Engineers India Private Limited
Thermal Vapor Recompression (TVR)
High steam economy is obtained by recompression of the vapor generated from the boiling product. This is done by adding energy to the vapor by a steam jet. Part of vapor separated to be used together with boiler steam, to the thermo compressor. Boiler steam (usually at a pressure of 3.5-10 bar) is introduced through a nozzle creating a steam jet in the mixing chamber whereby vapor from the evaporator is sucked into the mixing chamber. The thermo compressor uses the high pressure steam to increase the kinetic energy and the steam ejects at high speed through the nozzle. The velocity of the mixture of boiler steam and vapor is reduced in diffuser and consequently, the pressure and temperature are increased, making the mixture suitable as a heating medium in the calandria.

Product Details :
Frequency50 Hz
Automatic GradeAutomatic
BrandF & B Engineer
MaterialStainless Steel
Voltage220 V
Power SourceElectric




Food And Biotech Engineers India Private Limited
Wiped Film Evaporators
Wiped Film Evaporators :
  • Most suitable for heat sensitive materials.
  • Least residence time in heating one.
  • Avoid over heating of the products.
  • Inter cooler causes immediate condensation of vapor hence no deterioration of distillate.


Product Details :
Voltage220 V
BrandF & B Engieer
MaterialStainless Steel
Automatic GradeSemi-Automatic
Frequency50 Hz
PhaseThree


Food And Biotech Engineers India Private Limited
Column Evaporation Plants
Relying on our expertise, we are engaged in offering a wide range of Column Evaporation Plants in the market. To meet the specific requirements of our clients, our

Product Details :
Frequency50 Hz
BrandF & B Engineer
MaterialStainless Steel
Voltage220 V
Power SourceElectric
Automatic GradeSemi-Automatic


Food And Biotech Engineers India Private Limited
Horizontal Rotary Extractors
  • Best option for large extraction capacities.
  • Based on solid- liquid mixing hence high rate of mass- transfer is available.
  • Recovery of solvent is done with indirect steam heating.
  • Less manual handling is required for discharge of exhausted materials.
  • Suitable for GMP

Percolator Extractors
  • Suitable for medium capacities extraction.
  • Cost effective
  • Provision for counter current operation and low solvent handling.

Liquid-Liquid Extraction
  • Continuous operation brings down the solvent consumption.
  • Maximum extraction efficiency
  • No emulsion problem



Product Details :
OrientationHorizontal
MaterialStainless Steel
Frequency50 Hz
Voltage220 V
Power SourceElectric
BrandF & B Engineer


Food And Biotech Engineers India Private Limited
Evaporating Plant for Biomethnated Spent Wash
Deaeration system: For the removal of undesirable gasses.

Evaporating plant: Multiple effects forced recirculation/Falling film/Combination of both evaporating plant to concentrate the effluent upto 30 % TS which can be used as Biocomposting.

Advantages of Forced recirculation evaporator over Falling film evaporator
Forced recirculation evaporator is best suitable evaporator in comparison to falling film evaporator. Following are the features of Forced recirculation evaporator in comparison to falling film evaporator:

  • Forced recirculation evaporator is most suitable evaporator to concentrate the product up to 55-65% total solids, whereas falling film evaporator is suitable to concentrate only 45-48% Total solids.
  • Forced recirculation evaporator can be run for 30-40 days without any scaling, whereas falling film evaporator can only be run for 20 hrs only. 4 hours are required to clean the falling film evaporator daily.
  • Cleaning shall be required after 30 to 40 days of continuous running of the forced recirculation plant, so there is saving of chemicals, steam and power consumption used for cleaning. Where as cleaning of falling film is required on daily basis for 4 hours, so there will be extra cost for chemicals, steam and power.
  • In forced recirculation evaporator, capacity of the plant is designed at lower side with respect to falling film evaporator.
  • Despite of having high power consumption in forced recirculation evaporator, processing cost per lit of distillery effluent is less than falling film evaporator.


Product Details :
Voltage220 V
Power SourceElectric
Automatic GradeAutomatic, Semi-Automatic
MaterialStainless Steel
Frequency50 Hz
PhaseThree


Food And Biotech Engineers India Private Limited
Rising Film Evaporators or Forced Recirculation Evaporators
Rising Film Evaporators or Forced Recirculation Evaporators
  • High heat transfer co-efficient.
  • Suitable for medium solid concentration.


Product Details :
OrientationHorizontal
MaterialStainless Steel
Frequency50 Hz
Voltage220 V
Power SourceElectric
BrandF & B Engineer


Food And Biotech Engineers India Private Limited
Micron, Sparkler, Bag Filters
We are among the well-known manufacturers, wholesaler, trader and suppliers of excellent quality range of Micron Filter, Sparkler Filter, Bag Filters.

Features :
  • Zero hold up.
  • GMP model.
  • On line operation.


Product Details :
Automation Grade: Automatic
Diameter 1"-2"
Filter Type: Cartridge Filter
Length: 5"-10"
Power Source Electric
Filtration Grade: Hepa Filter
Material 304 Stainless Steel


Food And Biotech Engineers India Private Limited
Chromatographic Column
We are among the well-known manufacturers, wholesaler, trader and suppliers of excellent quality range of Micron Filter, Sparkler Filter, Bag Filters.

Chromatographic Column :
  • Purification of high valve compounds using flash chromatography.
  • Resin application for isolation of active principles.


Product Details :
ColorTransparent
Material Glass
Flow repeatabilityRSD 0.1 %
ShapeCylindrical
BrandF & B Engineer


Food And Biotech Engineers India Private Limited
Mechanical Vapor Recompression (MVR)
Mechanical Vapor Recompression (MVR) is used to raise the pressure and temperature of vapor. The vapor is drawn out of the evaporator and compressed before being returned to the evaporator and compressed before being returned to the evaporator when mechanical compression is used. The pressure increase takes place by means of mechanical energy, used to drive the compressor. No thermal energy is supplied to the evaporator (except steam for heating in the 1st effect). There is no excess steam which has to be condensed. Apart from the steam used for start up, a MVR evaporator requires no steam and no cooling water. However, if high concentration to be achieved, it is advantageous to use a steam heated finisher for the last concentration. In this way, it will be easier to control the evaporator. An MVR evaporator may also be coupled with TVR and/or multiple effect evaporation stages.

The high initial capital cost of an MVR unit must be weighed against the operating cost savings.

Product Details :
Range80-98%
BrandF & B Engineer
MaterialStainless Steel
Automatic GradeAutomatic
Frequency50 Hz
PhaseThree


Food And Biotech Engineers India Private Limited
Liquid-Liquid Extraction
Liquid-Liquid Extraction :
  • Continuous operation brings down the solvent consumption.
  • Maximum extraction efficiency
  • No emulsion problem
Steam Distillation Plant : For essential oil isolation.

Product Details :
PhaseThree phase
BrandF&B Engineering
Capacity1000 litres/hr
MaterialGlass
Pressure0- 100 psi
Voltage220 V









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